These pages are constant under development. In the
near future you will find here all kinds of important (and not so
important) issues regarding the maintenance and safety of the Sagitta.
Existing modifications will be dealt with in detail and hopefully Charles
will share his knowledge with the rest of the world. Charles is EZT
(Erkend Zweefvlieg Technicus), the equivalent of the New Zealand Class 4
Technician.
As for now all information on this page is strictly
non-official and unconfirmed.
Important to always check when buying or
restoring.
Check for hairline cracks in the
butt side of the main spar.
The upper and lower main
pin holes of the spar should be connected together with steel
straps.
An aileron flutter modification
should be present. To be checked in the luggage
compartment. Four bolts & nuts should be seen in
the middle on the front wall. If yes, the mod
is been done and the torsion rods from aileron and brakes should
be supported. If this is not the case flutter can
occur at higher speed with permanent damage or even loss of
the ailerons in flight. Mass balance weights at the underside
of the ailerons.
Schempp Hirth airbrakes are only
mandatory in The
Netherlands.
The Sagitta is no longer fully
aerobatic and usually downgraded to utility class
flying.
Aileron hinge screws can be rotten.
This can only be checked by cutting a hole in the surface
skin.
Mandatory modifications
These modifications should should
have been done for safety reasons. Take contact with Charles Munnig
Schmidt if in doubt, or if you need more
information.
1964 List of
modifications from the factory. Check if your
Sagitta has been updated with these in it's history.
Dutch and New Zealand Sagittas have been fitted, but not
all countries have received this list.
Balance weights (lead) on the
ailerons. Although it's not necessary to apply the original
prescribed weight, see section "non mandatory mods"
below. This is to avoid flutter at higher speeds, or
pilot induced oscillation of the wings. There is a little story connected
to this. Louis van Rijn got the following story from
Frits Holler in 1975: "If you were flying faster than
110-120 km/h, let go of the stick and then gave it a
wack to one side, the ailerons would start fluttering.
The stick would swing back and forth and increasing the
speed by trimming forward or lightly pushing it forward
would make the wings oscillate violently. Holler didn't
dare to experiment over 160 km/h, but warned the Dutch
RLD (Civil Aviation Organisation) and the Sagitta got a
Vne limitation. After that the aileron balance
counterweights became a mandatory AD. Although most Sagitta's have been
modified, there are still one or two flying without it.
Care should be taken in flying at high speeds - take
contact with Charles to apply the modification. Pictures
to be followed soon. More
reading: A
story of aileron flutter to be found here.
Main
spar modification .
This implements mounting metal straps (see pictuure) or a
metal cuff around the spar ends, resulting in sometimes
having to modify the fuselage as well (see
picture). After discovery of hairline cracks in the
main spar ends of s/n 010 in New Zealand, the factory
issued a modification of the spar. Details
here.
Non
mandatory modifications
Why did so many Sagitta crash in
the early days? With Charles' own words: "it is true she
can react quite bitchy and the wing can hook in a turn".
This can be fixed by adjusting both ailerons 10 mm
upwards (at the rear side of the wing at the
aileron root). In effect this means a smaller angle of
attack. This works very well and definitly raises the
flight characteristics. When the
Sagitta was designed one thought that
just a change of profile (from NACA 63 3 618
to NACA 4412) would be sufficient to let the wing tips
stall later than the rest of the wing, in stead
of teh classical "wash out". A similar design is to be found at the
Slingsby Capstan - and that didn't work well
either...
Counter ballast of the
ailerons . Taking away half of the amount of
lead under the ailerons seems to make the ship fly much
lighter. Has been tested up to 240 km/h (130 Kts)
without any problems.
Enlarging of rudder
surface . The 3 flying Dutch Sagitta's have all
been modified with a larger rudder. This was
achieved by adding a few extra centimetres at the trailing
edge of the rudder. Normally the Sagitta is a bit
under-ruddered in turns, and this will fix the problem.
Picture on the left shows a rudders now sticking out a
bit further over the end of the tail cone. Left hand
picture is with original sized rudder.
Installing
aileron fences . Succesfuly done on a few
Sagitta's in later years. This will enhance the low
speed effectivness of the ailerons. Especially handy at
paddock landings without the Schempp-Hirth brakes....
Modifying
the original air brakes . These can be made
substantial more effective by drilling holes in them, to
disturb the airflow. Especially effective on the upper
brakes, a bit less on the lower ones. See pictures.
Repairs & Maintenance
Play
on both tailplane halves seems to be common.
This can be fixed with an adjustable roamer 12 mm (from
10 to 14 mm), welded on a long rod. This way you can
roam the hole inside the tailfin. The new bolt to go
through the holes should be Chrom/Nickel steel 5.123
welded on the assembly rod. Apparently it is not
possible to remove all play, but this should help a
lot.
If both elevator surfaces have play
relative to each other this can be fixed easily. It is a
common problem with the Sagitta. You will need small
pieces of hard wearing plastic about 3mm thick. Cut
these so they will fit inside the elevator drives at
each side. Mount these plates then on the forks sticking
out of the fuselage at each side with two M4 bolts and
self locking nuts (2 pr. side). Be sure to make the
bolts short enough to avoid scratching the fuse. Of
course assembly will thereafter be even more difficult
than before, but the play will be
gone....
Aileron hinge screws
can be rotten at the inside of the ailerons.
Here is what Howard Petri found:
"I
opened my ailerons to replace the aileron hinge screws.
They were almost eaten away, the only real damage I
found. You might want to check these screws. Unless you
remove them you would never notice the problem. This
means cutting holes in the aileron though. Well worth it
in my case."
Rudder
cables. Change to stainless steel (no rust) if
allowed. (Howard Petri).
Main
pins and rear spar pins. If the main pins
and/or the pins connecting to the fuselage get excessive
play, this can be fixed by roaming out the holes and
manufacturing new pins. Roaming can be done by following
Schleicher Ka-6 standards. This has been done with s/n
010; upper main pin from 30 mm to 30.5 mm and aft pins
from 12 to
12.5
mm.